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eMobility and Assembly Solutions

Explore our assembly solutions and ensure safe connections and to protect workers from high voltage

Explore our assembly solutions to ensure safe connections

Inverters

Battery Assembly

Fuel Cells

Thermal Management

Hydrogen Tank

With over a hundred years of assembly expertise and our complete Ecosystem, we offer quality, safety, flexibility, productivity and increased availability.

For electric vehicle assembly, we offer:

  • Flexible automation

  • Comprehensive error protection to guarantee process and product safety

  • Advanced process control with enhanced traceability

  • Live monitoring with real-time alerts

  • Expert process optimization

Your partner in automotive transformation

We, at Desoutter, are committed to being part of the solution for a better tomorrow. Sustainability will continue to be a key driver for the coming years, and we’ll support our customers to reduce their C02. Our vision is to become their strategic partner, to be closer to them and to bring solutions to their challenges.

Yohan Verdon

Vice-President Desoutter Tools

From cell production to assembly, we help drive your performance with the right solution

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Safety

  • Fully insulated tightening solutions
  • Full insulation (not only the socket)
  • Operators protection
  • Equipment protection
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Flexibility

  • Feature management for flexible assembly
  • Automation: Robotics/Feeding
  • Rebalance stations quickly
  • Flex assets to production requirements
  • Add peripherals as station needs change
  • Expand or remove pSets
  • Managed flexibility
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Quality

  • Error proofed, automated, easy
  • Enable/Disable your tools based on location
  • Assist your workers with operator instructions or visual guidance
  • Optimize each process steps and avoid rework
  • Get live KPI’s, alerts and notifications
  • Set up your SMART and paperless factory

Safety

Protect both your operators and tools against electrical shocks and damage

Did you know that an improper assembly line, using high voltage can cause severe injury or death? Did you know that in the United States, there are approximatively 1000 death per year as a result of electrical injuries? Of these, approximatively 400 are due to high-voltage electrical injuries. In most cases, the electrocution occurs in the workplace (about 60%).

Flexibility

Bring more flexibility to your assembly process

Do you need to: · reduce the time a vehicle spends in assembly processes? · reduce the time to required to complete a major model change? · reduce the cost to add or switch models? · reduce the initial value/re-tooling investments? · reduce the assembly line footprint? · reduce the plants' carbon dioxide emissions and the CO² products footprint? · reduce the ongoing maintenance costs?

Quality

Optimize and assure your production

3 questions you need to ask yourself: · Do you maximize the benefits from your production data? · Are you able to turn insights into action? · Are you able to adjust your production processes in real-time?

They trust us

Desoutter's CVIR and CVI3 controllers have inbuilt error prevention measures, such as re-hit and seating point detection. This makes it easy to eliminate human error during assembly and improves the quality of tightening

Confidential Name

Process Engineer at CATL

Talk About eMobility

Case studies, videos

Case study

Catl

White paper

Safe electric car assembly

Video

Renault Group

Our clients challenges and solutions

MULTI - Multi Modular Spindle Solution

CONNECT Industrial Smart Hub

Desoutter’s CONNECT Industrial Smart Hub is a revolutionary platform with the power to manage up to 20 tightening assets. The CONNECT offers market leading flexibility, with full error proofing and traceability enabling complete management of all of your tightening assets.

EABS - Transducerized Battery Tool

The Smallest battery angle-head nutrunner, offering high accuracy with wireless communication for your critical applications.

We offer solutions to ensure safe connections and protect workers from high voltages

INSULATED TOOLS

Protect your operators

Insulated tools and isolated sockets are designed to protect the operator if they touch an energized source, such as the high-voltage components and cabling of an electric vehicle.

CONNECT

Boost your flexibility, uptime, and productivity

CONNECT is a industrial smart hub platform which manages all items, actions and information related to your assembly line activities.

NEXONAR

Motion capture solution

Specializes in manufacturing and supplying infrared-based motion capture solutions for various industries, including automotive, aerospace, and general industry. nexonar facilitate advanced R&D studies while also enhancing the quality level in manufacturing processes. By utilizing nexonar's motion capture technology, industries can achieve improved quality and efficiency in their operations, leading to enhanced productivity and overall performance.

PIVOTWARE

Process Control

With Pivotware, you can choose your set-up. Complete independence: you can easily set up your own production processes according to product variants. Island-based Architecture: all processes and work results are stored locally and provided globally. Demand-based Expansion: scalable to match your production needs.

DEMETER

Data Analysis

DeMeter opens up exciting new prospects for users such as improving cycle time on the line, making continuous improvements to processes, and understanding production trend in order to improve long-term efficiency.

Reduce costs and gain competitive advantage with the Desoutter Ecosystem.

A combination of interlinked solutions to meet your current and future industrial challenges.