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eMobility and Assembly Solutions

Assembly solutions that ensure safe connections and protect workers from high voltage

Explore our assembly solutions to ensure safe connections

Inverters

Battery Assembly

Fuel Cells

Thermal Management

Hydrogen Tank

With over a hundred years of assembly expertise and our complete Ecosystem, we offer quality, safety, flexibility, productivity and increased availability.

For electric vehicle assembly, we offer:

  • Flexible automation

  • Comprehensive error protection to guarantee process and product safety

  • Advanced process control with enhanced traceability

  • Live monitoring with real-time alerts

  • Expert process optimisation

Your partner in automotive transformation

We, at Desoutter, are committed to being part of the solution for a better tomorrow. Sustainability will continue to be a key driver for the coming years, and we’ll support our customers to reduce their C02. Our vision is to become their strategic partner, to be closer to them and to bring solutions to their challenges.

Yohan Verdon

Vice-President Desoutter Tools

From cell production to assembly, we help drive performance with the right solution

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Safety

  • Fully insulated tightening solutions
  • Full insulation (not only the socket)
  • Operators protection
  • Equipment protection
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Flexibility

  • Feature management for flexible assembly
  • Automation: Robotics/Feeding
  • Rebalance stations quickly
  • Flex assets to production requirements
  • Add peripherals as station needs change
  • Expand or remove pSets
  • Managed flexibility
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Quality

  • Error proofed, automated, easy
  • Enable/Disable your tools based on location
  • Assist your workers with operator instructions or visual guidance
  • Optimise each process steps and avoid rework
  • Get live KPI’s, alerts and notifications
  • Set up your SMART and paperless factory

Safety

Protect operators and tools against electrical shocks and damage

Did you know that an improper assembly line, using high voltage can cause severe injury or even death? Iin the United States, there are approximatively 1000 death per year as a result of electrical injuries. Of these, approximatively 400 are due to high-voltage electrical injuries. In most cases, the electrocution occurs in the workplace (about 60%).

Flexibility

Bring more flexibility to your assembly process

Do you need to reduce the: · time a vehicle spends in assembly processes? · time required to complete a major model change? · cost to add or switch models? · initial value/re-tooling investments? · assembly line footprint? · plant's carbon dioxide emissions and the products' CO² footprint? · ongoing maintenance costs?

Quality

Optimise and assure your production

Three questions you need to ask yourself: · Do you maximise the benefits from your production data? · Are you able to turn insights into action? · Are you able to adjust your production processes in real-time?

They trust us

Desoutter's CVIR and CVI3 controllers have inbuilt error prevention measures, such as re-hit and seating point detection. This makes it easy to eliminate human error during assembly and improves the quality of tightening

Confidential Name

Process Engineer at CATL

Talk about eMobility

Industry insight

Case study

Catl

White paper

Safe electric car assembly

Video

Renault Group

Our clients challenges and solutions

MULTI - Multi Modular Spindle Solution

CONNECT Industrial Smart Hub

Desoutter’s CONNECT Industrial Smart Hub is a revolutionary platform with the power to manage up to 20 tightening assets. The CONNECT offers market leading flexibility, with full error proofing and traceability enabling complete management of all of your tightening assets.

EABS - Transduceried Battery Tool

The Smallest battery angle-head nutrunner, offering high accuracy with wireless communication for your critical applications.

Solutions to ensure safe connections and protection for workers against high voltages

INSULATED TOOLS

Protect your operators

Insulated tools and isolated sockets are designed to protect the operator if they touch an energised source, such as the high-voltage components and cabling of an electric vehicle.

CONNECT

Boost your flexibility, uptime, and productivity

CONNECT is a industrial smart hub platform which manages all items, actions and information related to your assembly line activities.

NEXONAR

Motion capture solution

Specialises in manufacturing and supplying infrared-based motion capture solutions for various industries, including automotive, aerospace, and general industry. nexonar facilitate advanced R&D studies whilst also enhancing the quality level in manufacturing processes. By utilising nexonar's motion capture technology, industries can achieve improved quality and efficiency in their operations, leading to enhanced productivity and overall performance.

PIVOTWARE

Process Control

Pivotware enables custom set-up. Complete independence: production processes can easily be set up onsite by local operators according to product variants. Island-based Architecture: all processes and work results are stored locally and provided globally. Demand-based Expansion: scalable to match production needs.

DEMETER

Data Analysis

DeMeter opens up exciting new prospects for users such as improving cycle time on the line, making continuous improvements to processes, and understanding production trend in order to improve long-term efficiency.

Reduce costs and gain competitive advantage with the Desoutter Ecosystem.

A combination of interlinked solutions to meet current and future industrial challenges.