Tightening data analytics

How Does the Tightening Procedure Impact Automotive Manufacturing?

With over 1,000 screws per vehicle, this step is critical and demands meticulous attention. Analytics tools can automatically assess torque deviations from predefined standards, helping to identify issues such as loose bolts, missing washers, or cross threads, which could lead to product failures. Early detection of these issues allows manufacturers to avoid large-scale product recalls, thereby conserving resources and safeguarding their brand reputation.

How can recalls be prevented? 

Among many solutions, one very interesting solution is to integrate and unify all tightening data into a single database, supported by a comprehensive automated analytics system, including data from suppliers. This unified approach facilitates: Better control, deeper insights and proactive problem-solving. Still not convinced. Let’s consider a concrete example.

Data analysis and data collection: the keys to a successful recipe!

Imagine operating a bakery without utilising data-driven solutions. It's akin to baking a cake without a recipe. You might occasionally create a masterpiece, but more often, you'll encounter significant issues:

Without Data-Driven Solutions you will encounter:

1 - Unexpected Downtime: Your oven breaks down in the middle of a big order, leaving you with half-baked cakes and dissatisfied customers. Similarly, your tightening equipment malfunctions during production, causing delays and halting the assembly line.

2- Lower Quality Control: You only realise your cakes are too dry when customers start complaining, and by then, it's too late. In parallel, you only detect torque inconsistencies when defects are reported, leading to potential recalls.

3- Inefficiency: You spend hours trying to figure out why your cakes aren't rising, wasting ingredients and time. Likewise, you spend valuable time troubleshooting why certain components are not meeting torque specifications, wasting resources.

In essence, using data-driven solutions is like having a master chef guiding you through every step of baking, ensuring each cake is perfect. Similarly, in automotive manufacturing, data-driven solutions provide precise guidance for the tightening process, ensuring each screw is correctly fastened.

Solution exists! Discover a single database for the entire tightening process analysis

5 reasons to embrace tightening data analytics in your operations

1- Track production quality from day one

Tightening data analysis and data collection services allow you to monitor your production quality right from the start. With real-time data, your line engineers, quality engineers, and team leaders are continuously informed as issues arise. This immediate feedback loop helps your team make better decisions, solving problems swiftly and maintaining uptime.

Learn more on Tightening curve analytics

2- Improve quality control

Utilising tightening data analysis and data collection services means you can enhance your quality control processes. Advanced analytics provide deep insights into your production, helping you identify and address potential issues before they escalate. This proactive approach ensures your products meet the highest standards. 

“Tightening data analysis and data collection services are revolutionising the manufacturing industry by providing actionable insights that drive efficiency and quality. At Desoutter, we believe that leveraging data is key for our customers for staying competitive and future-proofing theirs operations.” Sebastien Lebret – Product marketing manager

3- Reduce operational costs

By optimising your production processes with data-driven insights, you can significantly cut down on operational costs. Predictive maintenance and efficient resource management lead to fewer unexpected breakdowns and lower maintenance expenses, ultimately boosting your bottom line.

4- Seamless integration with existing systems

Modern data solutions are designed to integrate seamlessly with your current systems. Whether you’re using legacy equipment or the latest technology, data analysis and data collection services can adapt to your needs, ensuring a smooth transition and minimal disruption to your operations.

5- Future-proof your operations

As the manufacturing landscape continues to evolve, staying adaptable is crucial. Data analysis and data collection services offer scalable solutions that prepare your operations for future challenges and opportunities, ensuring you remain competitive in the long run.

Curious about how data analysis and data collection services can transform your manufacturing processes? Discover DeMeter by Desoutter – a solution designed to provide real-time insights, enhance quality control, and optimise your production.

Visit Desoutter’s DeMeter Solution to learn more about how data can revolutionise your operations.